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Materials, Structure and Manufacturing at Harwell Activity

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Mr KWAN KIM

Mr KWAN KIM

Student

Dept of Mechanical Engineering

Faculty of Engineering Science

Joined UCL
26th Sep 2022

Research summary

Impact of powder quality on laser powder bed fusion process

 

Laser powder bed fusion (LPBF) technology fuses powder particles into components, layer-by-layer, directly from a digital file. Powder recycling (or reuse) is a key driver to make LPBF sustainable and cost-effective, however, it remains unclear the impact of recycled and reused powder quality, e.g. oxygen pick-up, powder contaminations, and moisture, during LPBF and powder handling. This project uses powder condition analysis technology and reveal the impact of powder quality on surface dynamics using ultra-fast in situ X-ray imaging. The expected research outcomes will help end-users to decide when powders should be reused, recycled or discarded.

 

This project is in collaboration with Carpenter Additive (CA), a world-leading powder manufacturer with a 20% global powder market shares.

Publications