Skip to main content
UCL Logo Navigate back to homepage

Main navigation

  • Home
  • Study

    Study

    • Study at UCL
    • Undergraduate courses
    • Graduate courses
    • Short courses
    • Study abroad
    • Centre for Languages & International Education
  • Research

    Research

    • Research at UCL
    • Engage with us
    • Explore our Research
    • Initiatives and networks
    • Research news
  • Engage

    Engage

    • Engage with UCL
    • Alumni
    • Business partnerships and collaboration
    • Global engagement
    • News and Media relations
    • Public Policy
    • Schools and priority groups
    • Give to UCL
  • About

    About

    • About UCL
    • Who we are
    • Faculties
    • Governance
    • President and Provost
    • Strategy
    • UCL's Bicentenary
  • UCL Logo Active parent page: UCL Engineering
    • Study
    • Active parent page: Research
    • Collaborate
    • Departments
    • News and Events
    • People
    • About

Nature’s algorithms create transformative, 3D-printed neck collar

Personalised support braces inspired by the body’s natural bone and tissue structure have been designed by UCL researchers using 3D printing technology.

3D printed neck collar

Breadcrumb trail

  • Faculty of Engineering

Faculty menu

  • Current page: Case studies
  • Centres, Institutes and Labs
  • Disruptive Thinkers: Video Series
  • Intelligent Mobility @UCL: The Podcast
  • Research projects
  • Research strategy

Breadcrumb trail

  • Faculty of Engineering
  • Research
  • Nature’s algorithms create transformative, 3D-printed neck collar

This innovative process which can be done in just one hospital visit. Conventional methods typically take six weeks. 

Many individuals with neurological disorders such as motor neurone disease, spinal cord injury, cerebral palsy or strokes wear medical braces, known as orthoses, to offer support to a weakened body part or joint.  

The new technique combines 3D-scanning and 3D-printing (both types of computer-aided-design or CAD) to create a unique design which conforms to the body, and is strong and porous, similar to bone.  

They demonstrate the process on a woman with a neurological disorder who was unable to hold up her head, severely impacting her quality of life, and in whom all other methods to construct a neck support had failed. Using the new design workflow, a personalised neck collar was made for her to wear for up to four hours every day, with significant improvements to her posture, comfort and breathing. 

The research was led by Dr Luke Hale and Dr Deepak Kalaskar (UCL Surgery and Interventional Science) in collaboration with Royal National Orthopeadic Hospital.  

More from UCL Engineering...

Engineering Foundation Year
UCL East Marshgate building at dusk

Programme Spotlight

Engineering Foundation Year

We'll help you to gain new knowledge, learn academic and study skills, and develop your confidence levels so you'll have what it takes to transform your life.

Inaugural Lectures
Farhaneen Mazlan delivering a talk at UCL

Event series

Inaugural Lectures

An opportunity to explore ground-breaking research that is shaping the future and transforming the world.

Disruptive Thinkers Video Series
Dr Claire Walsh looking at a human organ in an imaging facility

Watch Now

Disruptive Thinkers Video Series

From making cities more inclusive to using fibre optics in innovative medical procedures, explore the disruptive thinking taking place across UCL Engineering.

UCL footer

Visit

  • Bloomsbury Theatre and Studio
  • Library, Museums and Collections
  • UCL Maps
  • UCL Shop
  • Contact UCL

Students

  • Accommodation
  • Current Students
  • Moodle
  • Students' Union

Staff

  • Inside UCL
  • Staff Intranet
  • Work at UCL
  • Human Resources
UCL Logo

University College London, Gower Street, London, WC1E 6BT

Tel: +44 (0) 20 7679 2000

UCL social media menu

  • Link to Instagram
  • Link to LinkedIn
  • Link to Youtube
  • Link to TikTok
  • Link to Facebook
  • Link to Bluesky
  • Link to Threads
  • Link to Soundcloud
Here, it can happen.
Back to top

Essential

  • Disclaimer
  • Freedom of Information
  • Accessibility
  • Cookies
  • Privacy
  • Slavery statement
  • Log in

© 2026 UCL